If you are looking for commissioning report for a chiller then this page is for your below we have given many checklists or reports which are used as commissioning report for a chiller. Below lists give the checks and readings that should be made while making the commissioning report for a chiller.
Precommissioning Report For Chiller
Chiller installation is complete and approved |
Check for any damage to chiller. |
Chiller pipework is complete and approved |
Chilled water pump circuit is complete and approved |
All relevant chilled water valves are open |
All refrigerant valves are open |
Check for free rotation of condenser fan. |
Ensure the field wiring are tested for continuity & insulation |
Electrical power connections & earthing are proper |
Check for installation of control and safety interlocks |
Check the power voltage to unit |
All instruments & BMS controls are fixed & are in order |
Compressor sump heater is energized |
Check all the chilled water pipes/valves & condensate drain pipes in the air conditioned & non-air conditioned areas are insulated as per specifications. |
Check the plant manager is fixed & connected |
Commissioning Report for a Chiller
SERVICE SETTINGS, ENABLES & UNITS
Under/ over voltage protection |
Unit line voltage |
Restart inhibit time |
Balanced CPRS starts and hours |
Display units |
Language |
Programmable relay setup |
External circuit lockout |
SERVICE / FIELD SET UP MENU:
Display & Settings
Keypad display lock feature |
ICS Address |
LVG WTR temp. cutout setpoint |
Low RFGT temp. cutout setpoint |
Low WTR temp. EXV gain comp |
Condenser limit setpoint |
Cooling condenser limit setpoint |
Heating condenser limit setpoint |
Phase reversal protection |
Superheat setpoint |
Cooling superheat setpoint |
Heating superheat setpoint |
EXV Control response CKT1 |
EXV Control response CKT2 |
Clg. EXV control response CKT1 |
Clg. EXV control response CKT2 |
Htg. EXV control response CKT1 |
Htg. EXV control response CKT2 |
LVG WTR temp. control response setpoint |
Fan control deadband bias CKT1 |
Fan control deadband bias CKT2 |
Defrost delta temp. setpoint |
External circuit lockout |
MACHINE CONFIGURATION MENU
Compressor model nº prefix |
Oil loss differential setpoint |
Number of compressors |
Compressor A tons |
Compressor B tons |
Compressor C tons |
Compressor D tons |
Unit model |
Variable speed fan CKT1 |
Variable speed fan CKT2 |
Reduced inrush starting |
Started type |
Current ovrld setting CPRSR A |
Current ovrld setting CPRSR B |
Current ovrld setting CPRSR C |
Current ovrld setting CPRSR D |
Low amb. Unit, half airflow fan |
Lowasmb. Unit, two speed motor |
Night noise set-back |
Number of EXC valves CTK1 |
Number of EXC valves CTK2 |
Refrigerant type |
OPERATION CONTROL, SAFETY CONTROL & INDICATOR TEST
Check for automatic compressor lead/lag |
check for pumpout at beginning & end of every cycle |
check for capacity control |
Check for seven day time schedule |
Check for demand limit control |
Check for loss of refrigerant charge protection |
Check for low water flow protection |
Check for low chilled water temperature protection |
Check for low & high super heat protection |
Check for low control voltage protection |
Check for visual alarm signal |
Check for high presssure switch |
Check for low oil protection |
Check for proper functioning of all indicator lights |